Immediately after a recent ride through the dirt trails of Ulu Choh, the G650GS started developing a horrible squeal in the front wheel area. This happens even while riding – and is especially notable at lower speeds. My initial fear was that the wheel hub bearing had gone bad. I have been taking the Sertao on some treacherous off-roading trips of late.
Like a resilient little pig that just refuse to die, the squeal was present when spinning the wheel while the bike is on the main stand. If it was the wheel bearings, that would have been not too good news – I’ve never done a bearing replacement before and probably don’t have the correct tools for extraction and, more importantly, proper re-insertion. But out of curiosity, I removed the brake calipers just to assess the damage – spun the wheel, and…. the squeal was gone!
Now that I have ascertained that it was the brakes, but not the bearings that caused the squeal, it was time for some brake caliper servicing!
At 67,000km, my BMW R1200GS clutch switch failed. Symptoms include 1) not being able to start the bike while in gear and 2) not being able to switch riding modes while the bike is in motion.
You see, for either of the above 2 to work, the ECU must know that the clutch lever is FULLY pulled in. The R1200GS that comes with cruise control and/or shift assist pro use a set of dual microswitch instead of the typical single microswitch. The first part of the switch senses that the clutch lever is being slightly pulled in, and the second part senses if the clutch lever is fully pulled in.
My little GS needs new shoes. The Metzler Tourance Next tires that came with the bike was almost bald. And since I got this bike primarily to take on the trails and fire roads, I decided to get some 50-50 off-road biased tires too!
After some research, and at the recommendation from a friend, I decided to go for the Shinko 804 (front) and 805 (rear) tires. The set cost just below $200 – which I thought was excellent value for tires!
The BMW maintenance schedule calls for a brake fluid replacement every 2 years on the BMW R1200GS wethead. The last brake fluid replacement on my GS was in Dec16. And since I was planning for a long’ish trip later this year, I thought it was a good idea to get this done earlier.
The front brakes were a little easier for a one-man bleed operation – I could reach for the brake lever and the bleed screw simultaneously, applying pressure on the brake lever while I released the bleed screw for the brake fluid to eject. But the rear wasn’t as simple – the rear brake pedal was on the right hand side of the bike, while the brake caliper (and thus the bleed screw) was on the left. If I were to attempt to do it without an assistant, I’ll need to create some negative pressure for suction – that’s where the brake bleeding pump kit comes in handy!
Sintered (metal-infused) brake pads generally provide awesome braking power and have great brake life. But the biggest drawback is that it tends to squeal. Shortly after replacing my set of front Brembo pads on my BMW R1200GS LC, my brakes started squealing like a pig being sent to the slaughterhouse every time just before the bike comes to a complete halt. This typically happens when the brakes are cold, and sometimes (only sometimes), it goes away after warming up the pads. And since I’ve got a self-admitted OCD for these kind of things, I decided to do something about it.
I purchased my 2014 BMW R1200GS Wethead pre-owned, and I’ve always accepted the clunkiness of the gearbox. In fact, some owners have described the gearbox of the R1200GS as “very industrial”. Also, from Day-1, I experienced difficulty finding neutral on the bike. When the bike is at complete rest, it would typically take cycling between gears 1 and 2 several times before settling on neutral. Very often, I would have to blip the throttle a little while applying a slight pressure on the gear lever, just to get it to slip into Neutral.
In my recent road trip, I experienced occasional difficulty in changing gears – especially at low’ish speeds. When clutched in, the gear lever would sometimes refuse to shift – seemingly “stuck”. The feeling’s exactly like trying to shift down in gear 1, or trying to shift up in gear 6. It’s only with a slight blip of the throttle would the gear lever then move into the intended gear.
Shortly after my rear brake pads replacement, I noticed that my front brake pads were wearing thin too. Worse, there was one particular pad (the RHS inboard pad) that was wearing out way faster than the rest and is almost worn down to metal! So, it’s time to replace them as a set!
I got myself a set of Brembo SA sintered pads for the front (PN: 07BB38SA). This is supposedly an upgrade to the BMW OEM pads, which, incidentally, are also manufactured by Brembo.
The R1200GS LC chews up the rear brake pads faster than Cookie Monster gobbling up a jar of cookies. It’s been just over 10,000km and the rear brake pads have been almost completely ground down. Granted, I’ve taken the bike on some serious twisty roads and had a ton of fun. Now, it leaves me thinking if I should get some sintered replacements to last me a little longer before the next necessary replacement, or to stick to organic pads.
My rear tire pressure sensor has been intermittently acting up for some time now. And of late, it has been occurring more frequently. BMW calls it the RDC system (Reifendruckkontrolle in German, or Tire Pressure Monitor), and from my online research, most sensors on the R1200GS go around the 3-4 year mark.
Each sensor contains a non-user-replaceable CR2032 battery sealed within the unit. Replacement, while not impossible, is a rather messy affair which includes digging up potting compound, desoldering, re-soldering and re-sealing the potting – all with no guarantee that the unit will still continue to work. The sole local dealership charges a whopping $270 for replacement! And since I didn’t quite trust the cheap Chinese-made “compatible sensors”, I bought an original BMW replacement sensor and replaced it myself. Continue reading “R1200GS LC RDC Sensor Replacement”
After quite a bit of use, the once-shiny stainless steel exhaust headers on the BMW R1200GS is beginning to look a little dated. Thick brown-black crud and rust has collected on its surface and looks like it’s slowly eating into the metal. I’ve seen some YouTube videos on an inexpensive homemade solution to rust removal….